VERNON
SMOKEY
STACK

WASTEWATER TREATMENT PLANT PROCESS DESIGN
by
Vernon Smokey Stack, P.E., D.E.E.

The information in this web site is directed to environmental engineers (young or old) who might need help with conceptual design of wastewater treatment plants. 

 


 

BIOLOGICAL PROCESSES 

The material offered provides links to tools that you may find useful in Concept Designs for Wastewater Treatment Plants.  

  • Interpretation of data for Wastewater Systems (Collection System and Treatment Plant) for treatment process that focus on suspended growth systems.
  • A mathematical model that can be used to evaluate designs of:
    • SBR
    • Conventional activated sludge (in different configurations)
    • Oxidation Ditches.

When the project involves an existing treatment plant that is to be expanded, thoughts about interpretations or existing data is found in the above document SELECTING A DESIGN BASIS FOR WWTP EXPANSION"


 

  An Excell spreadsheet, Activated Sludge Performance Estimate", is offered that may be useful in interpretation of existing process performance.  The spreadsheet attempts to estimate Influent soluble biodegradable organic material by subtracting a BOD5 for VSS (say 0.8 mg/mg) from the BOD5 values. Assuming that soluble COD values are not available, an attempt is made to convert soluble BOD5 to soluble biodegradable COD using a ratio for biodegradable COD to BOD5 (usually assumed, say between 1.8 and 2.0).   

  The same procedure is repeated for effluent data, but the assumed BOD5 of VSS is reduced to 0.3 to 0.5 mg/mg. 

  If the project involves industrial waste or a municipal system treating a large fraction of industrial wastes, an idea of kinetics (how fast the microorganisms work) is needed.  The spreadsheet offers a way to estimate kinetics from available performance data. 

  Don’t be surprised if the attempt to estimate soluble BOD5 results in negative numbers.  I normally throw out negative numbers or adjust the data if there is an apparent reason, such as an obviously out-of-line VSS number.  Is the effort worthwhile?  Possibly.  It can be a guide, but in the final analysis the entire effort is supported by assumptions. 

  The entire effort is an attempt to develop the oxygen equivalent of biodegradable organic material, i.e. soluble biodegradable COD.  This number can be measured using respirometry and a procedure is identified.  This is the kind of information that we should be developing; not “screwing around” with BOD5


 

   The Activated Sludge Model is more an engineer’s model as opposed to a scientist’s model.  Physically, the reactor is composed of one to 10 completely mixed stages.  A separating wall may create a stage or staging may reflect a degree of hydraulic staging due to configuration (for example, long and narrow reactions basins).  Any stage may:

  • Be anoxic or aerobic
  • Receive feed
  • Receive returned sludge
  • Receive recycled mixed liquor from a downstage stage, but recycles may not overlap

Return of sludge from a clarifier is mathematically represented by an initial settling velocity (ISV) relationship.

Within each stage there are estimates of:

  • Nonbiodegradable fractions
  • VSS destruction
  • BOD stabilization
    • Oxygen consumption
    • Sludge production
  • Nitrification
    • Safety factor (Time for nitrification organism to generation time divided by sludge age)
    • Oxygen consumption
    • Nitrates generated
    • Sludge production
    • Alkalinity required
  • Solids introduced by phosphorus removal are accounted for:
    • Biological phosphorus remove (BPR)
    • Ferric precipitation
    • Alum precipitation
  • Anoxic reactions
    • Oxygen recovered
    • Nitrates remaining
    • Alkalinity recovered

 

A discussion of theory for the Activated Sludge Model is available 
ACTIVATED SLUDGE THEORY”
.

 


Download
estimated_sludge.xls

 

Sludge production is highly important to a practical estimate of activated sludge performance, particularly nitrification.  The model provides an estimate of sludge production for any selected set of wastewater inputs and operating conditions.

The Excel spreadsheet above will also provide an estimate.  Its estimate is somewhat lower that that obtained from the model because the model takes into account solids from biological stabilization of organic material from VSS destruction.

A pitfall in Vendor’s process design is a failure to reasonably estimate sludge production.

 

 


 

 

The Activated Sludge Mathematical Model, a zipped file, can be down loaded.

 A Model Operation Manual can be found at:

 


 

   The activated sludge model provides an estimate of oxygen requirements.  It is the engineer's task to select and specify an oxygen transfer system.  Information about converting actual oxygen demand to a demand at standard conditions is discussed in  "Supplying Oxygen Transfer Requirements" .  Thoughts about dealing with vendors transfer data are also provide. 


 


smokeystack@comcast.net